{ "exported_at": "2026-11-12T23:30:41.934Z", "project": "AOI-Lite Batam", "storage_backend": "supabase", "record_count": 30, "records": [ { "id": "INS-20261101-004237-77fd", "created_at": "2026-11-01T00:42:37.312+00:00", "shift": "Shift C (23:00-07:00)", "board_id": "BAT-SMT-201", "board_revision": "A", "line_station": "Line-1-PostReflow", "operator_id": "OP-BTM-01 (Siti - Line 1)", "inspection_type": "post_reflow", "image_filename": "/samples/smt_missing_comp_01.jpg", "image_sha256": "f6c05047a3e1cab6b466dc4d9f594bffbdd066ce01279747d496dfae1079aaa9", "sample_id": "smt_missing_comp_01", "reference_label": "missing_component", "precheck": { "width": 1000, "height": 750, "status": "Acceptable", "brightness": 128 }, "ai_source": "manual", "model_id": "gemma-4-26b-a4b-it", "prompt_version": "aoi-prompt-v1.0", "prompt_sha": "ac6cb03bb977", "ai_raw_text": "", "ai_result": null, "ai_attempts": 1, "ai_latency_ms": 0, "ai_errors": [ "Gemini API HTTP 400 (gemma-4-26b-a4b-it): {\n \"error\": {\n \"code\": 400,\n \"message\": \"Request contains an invalid argument.\",\n \"status\": \"INVALID_ARGUMENT\"\n }\n}\n" ], "routing_reasons": [ "AI output unavailable or invalid after retry -> routed to manual inspector entry" ], "original_ai_disposition": null, "status": "manual_required", "final_defects": null, "defect_reviews": null, "final_disposition": null, "reviewer_id": null, "reviewed_at": null, "human_agreement": null, "review_notes": null, "doc_time_s": null, "started_at": "2026-11-01T00:42:35.223Z" }, { "id": "INS-20261101-004223-676d", "created_at": "2026-11-01T00:42:23.725+00:00", "shift": "Shift C (23:00-07:00)", "board_id": "BAT-PCBA-GOLD-04", "board_revision": "A", "line_station": "Line-1-PostReflow", "operator_id": "OP-BTM-01 (Siti - Line 1)", "inspection_type": "post_reflow", "image_filename": "/samples/golden_clean_02.jpg", "image_sha256": "79213c6c512618884e10efb9b901b5bc5c8a0c365d8e9fdeebd8d0e1e2076adf", "sample_id": "golden_clean_02", "reference_label": "none", "precheck": { "width": 1400, "height": 1128, "status": "Acceptable", "brightness": 128 }, "ai_source": "manual", "model_id": "gemma-4-26b-a4b-it", "prompt_version": "aoi-prompt-v1.0", "prompt_sha": "ac6cb03bb977", "ai_raw_text": "", "ai_result": null, "ai_attempts": 1, "ai_latency_ms": 0, "ai_errors": [ "Gemini API HTTP 400 (gemma-4-26b-a4b-it): {\n \"error\": {\n \"code\": 400,\n \"message\": \"Request contains an invalid argument.\",\n \"status\": \"INVALID_ARGUMENT\"\n }\n}\n" ], "routing_reasons": [ "AI output unavailable or invalid after retry -> routed to manual inspector entry" ], "original_ai_disposition": null, "status": "manual_required", "final_defects": null, "defect_reviews": null, "final_disposition": null, "reviewer_id": null, "reviewed_at": null, "human_agreement": null, "review_notes": null, "doc_time_s": null, "started_at": "2026-11-01T00:42:20.247Z" }, { "id": "INS-20261101-004158-3501", "created_at": "2026-11-01T00:41:58.336+00:00", "shift": "Shift C (23:00-07:00)", "board_id": "BAT-SMT-204", "board_revision": "A", "line_station": "Line-1-PostReflow", "operator_id": "OP-BTM-01 (Siti - Line 1)", "inspection_type": "post_reflow", "image_filename": "/samples/smt_comp_shift_01.jpg", "image_sha256": "dc23c1d4b1a52ddd916cebc73660676d0ff022dc9355389c6d1b41f1935d1c57", "sample_id": "smt_comp_shift_01", "reference_label": "component_shift", "precheck": { "width": 1000, "height": 750, "status": "Acceptable", "brightness": 128 }, "ai_source": "manual", "model_id": "gemma-4-26b-a4b-it", "prompt_version": "aoi-prompt-v1.0", "prompt_sha": "ac6cb03bb977", "ai_raw_text": "", "ai_result": null, "ai_attempts": 1, "ai_latency_ms": 0, "ai_errors": [ "Gemini API HTTP 400 (gemma-4-26b-a4b-it): {\n \"error\": {\n \"code\": 400,\n \"message\": \"Request contains an invalid argument.\",\n \"status\": \"INVALID_ARGUMENT\"\n }\n}\n" ], "routing_reasons": [ "AI output unavailable or invalid after retry -> routed to manual inspector entry" ], "original_ai_disposition": null, "status": "manual_required", "final_defects": null, "defect_reviews": null, "final_disposition": null, "reviewer_id": null, "reviewed_at": null, "human_agreement": null, "review_notes": null, "doc_time_s": null, "started_at": "2026-11-01T00:41:53.602Z" }, { "id": "INS-20261031-100737-e73b", "created_at": "2026-10-31T10:07:37.306+00:00", "shift": "Shift A (07:00-15:00)", "board_id": "BAT-SMT-204", "board_revision": "A", "line_station": "Line-1-PostReflow", "operator_id": "OP-BTM-01 (Siti - Line 1)", "inspection_type": "post_reflow", "image_filename": "/samples/smt_comp_shift_01.jpg", "image_sha256": "dc23c1d4b1a52ddd916cebc73660676d0ff022dc9355389c6d1b41f1935d1c57", "sample_id": "smt_comp_shift_01", "reference_label": "component_shift", "precheck": { "width": 1000, "height": 750, "status": "Acceptable", "brightness": 128 }, "ai_source": "live", "model_id": "gemma-4-26b-a4b-it", "prompt_version": "aoi-prompt-v1.0", "prompt_sha": "ac6cb03bb977", "ai_raw_text": "{\n \"board_id\": \"BAT-SMT-204\",\n \"inspection_id\": \"INS-20261031-100737-e73b\",\n \"image_quality\": \"acceptable\",\n \"defects\": [\n {\n \"defect_class\": \"component_shift\",\n \"location_hint\": \"center-right area, near R5\",\n \"confidence\": 1.0,\n \"severity\": \"medium\",\n \"evidence\": \"The component labeled R5 is rotated and its terminations are not aligned with the solder pads.\",\n \"recommended_action\": \"Verify under magnification; rework if confirmed.\"\n }\n ],\n \"overall_disposition\": \"rework\",\n \"visible_labels\": [\n \"BOARD ID: BAT-SMT-204\",\n \"REV: A\",\n \"STATION: SMT-L1\",\n \"INSPECTION MACRO\",\n \"R10 (10k)\",\n \"103\",\n \"R5 (COMPONENT SHIFT/MISALIGNMENT DETECTED)\",\n \"R5 SHIFTED\"\n ],\n \"notes\": \"The image contains explicit text labels indicating the defect for R5.\",\n \"model\": \"gemma-4-multimodal\",\n \"operator_confirmation_required\": true\n}", "ai_result": { "model": "gemma-4-multimodal", "notes": "The image contains explicit text labels indicating the defect for R5.", "defects": [ { "evidence": "The component labeled R5 is rotated and its terminations are not aligned with the solder pads.", "severity": "medium", "confidence": 1, "defect_class": "component_shift", "location_hint": "center-right area, near R5", "recommended_action": "Verify under magnification; rework if confirmed." } ], "board_id": "BAT-SMT-204", "image_quality": "acceptable", "inspection_id": "INS-20261031-100737-e73b", "visible_labels": [ "BOARD ID: BAT-SMT-204", "REV: A", "STATION: SMT-L1", "INSPECTION MACRO", "R10 (10k)", "103", "R5 (COMPONENT SHIFT/MISALIGNMENT DETECTED)", "R5 SHIFTED" ], "overall_disposition": "rework", "operator_confirmation_required": true }, "ai_attempts": 1, "ai_latency_ms": 39255, "ai_errors": [], "routing_reasons": [], "original_ai_disposition": "rework", "status": "confirmed", "final_defects": [ { "note": "", "source": "ai_accepted", "severity": "medium", "defect_class": "component_shift", "location_hint": "center-right area, near R5" } ], "defect_reviews": [ { "note": "", "action": "accept", "ai_index": 0, "severity": "medium", "defect_class": "component_shift", "location_hint": "center-right area, near R5" } ], "final_disposition": "quarantine", "reviewer_id": "OP-BTM-01 (Siti - Line 1)", "reviewed_at": "2026-11-01T00:42:41.612+00:00", "human_agreement": "agree", "review_notes": "", "doc_time_s": 56, "started_at": "2026-10-31T10:07:35.335Z" }, { "id": "INS-20261031-100701-f652", "created_at": "2026-10-31T10:07:01.208+00:00", "shift": "Shift A (07:00-15:00)", "board_id": "BAT-PCBA-107", "board_revision": "A", "line_station": "Line-1-PostReflow", "operator_id": "OP-BTM-01 (Siti - Line 1)", "inspection_type": "post_reflow", "image_filename": "/samples/pku_mouse_bite_01.jpg", "image_sha256": "ac47dc0ac6957be5df0a27ae9a6d7e88b80d2a180d5a5abbb89b7686896f04cd", "sample_id": "pku_mouse_bite_01", "reference_label": "uncertain_or_other", "precheck": { "width": 1400, "height": 731, "status": "Acceptable", "brightness": 128 }, "ai_source": "live", "model_id": "gemma-4-26b-a4b-it", "prompt_version": "aoi-prompt-v1.0", "prompt_sha": "ac6cb03bb977", "ai_raw_text": "{\n \"board_id\": \"BAT-PCBA-107\",\n \"inspection_id\": \"INS-20261031-100701-f652\",\n \"image_quality\": \"acceptable\",\n \"defects\": [],\n \"overall_disposition\": \"pass\",\n \"visible_labels\": [],\n \"notes\": \"The board is an unpopulated bare PCB. No components are present for inspection. Copper traces and solder pads appear intact with no visible solder bridges or trace anomalies.\",\n \"model\": \"gemma-4-multimodal\",\n \"operator_confirmation_required\": true\n}", "ai_result": { "model": "gemma-4-multimodal", "notes": "The board is an unpopulated bare PCB. No components are present for inspection. Copper traces and solder pads appear intact with no visible solder bridges or trace anomalies.", "defects": [], "board_id": "BAT-PCBA-107", "image_quality": "acceptable", "inspection_id": "INS-20261031-100701-f652", "visible_labels": [], "overall_disposition": "pass", "operator_confirmation_required": true }, "ai_attempts": 1, "ai_latency_ms": 22733, "ai_errors": [], "routing_reasons": [ "AI suggests no visible defects ('pass' candidate); mandatory human confirmation required before release" ], "original_ai_disposition": "pass", "status": "pending_review", "final_defects": null, "defect_reviews": null, "final_disposition": null, "reviewer_id": null, "reviewed_at": null, "human_agreement": null, "review_notes": null, "doc_time_s": null, "started_at": "2026-10-31T10:06:58.606Z" }, { "id": "INS-20261031-100602-7576", "created_at": "2026-10-31T10:06:02.267+00:00", "shift": "Shift A (07:00-15:00)", "board_id": "BAT-PCBA-GOLD-01", "board_revision": "A", "line_station": "Line-1-PostReflow", "operator_id": "OP-BTM-01 (Siti - Line 1)", "inspection_type": "post_reflow", "image_filename": "/samples/golden_clean_01.jpg", "image_sha256": "265da329419c90dcff112e463f26d71f099c4fb062767ced242fa525bee472fb", "sample_id": "golden_clean_01", "reference_label": "none", "precheck": { "width": 1400, "height": 731, "status": "Acceptable", "brightness": 128 }, "ai_source": "live", "model_id": "gemma-4-26b-a4b-it", "prompt_version": "aoi-prompt-v1.0", "prompt_sha": "ac6cb03bb977", "ai_raw_text": "{\n \"board_id\": \"BAT-PCBA-GOLD-01\",\n \"inspection_id\": \"INS-20261031-100602-7576\",\n \"image_quality\": \"acceptable\",\n \"defects\": [],\n \"overall_disposition\": \"pass\",\n \"visible_labels\": [],\n \"notes\": \"The board is an unpopulated bare PCB. No components are present for inspection of mounting-related defects. Copper traces and pads appear intact with no visible shorts or breaks.\",\n \"model\": \"gemma-4-multimodal\",\n \"operator_confirmation_required\": true\n}", "ai_result": { "model": "gemma-4-multimodal", "notes": "The board is an unpopulated bare PCB. No components are present for inspection of mounting-related defects. Copper traces and pads appear intact with no visible shorts or breaks.", "defects": [], "board_id": "BAT-PCBA-GOLD-01", "image_quality": "acceptable", "inspection_id": "INS-20261031-100602-7576", "visible_labels": [], "overall_disposition": "pass", "operator_confirmation_required": true }, "ai_attempts": 1, "ai_latency_ms": 18348, "ai_errors": [], "routing_reasons": [ "AI suggests no visible defects ('pass' candidate); mandatory human confirmation required before release" ], "original_ai_disposition": "pass", "status": "pending_review", "final_defects": null, "defect_reviews": null, "final_disposition": null, "reviewer_id": null, "reviewed_at": null, "human_agreement": null, "review_notes": null, "doc_time_s": null, "started_at": "2026-10-31T10:05:55.856Z" }, { "id": "INS-20261031-100434-cb7d", "created_at": "2026-10-31T10:04:34.519+00:00", "shift": "Shift A (07:00-15:00)", "board_id": "BAT-PCBA-103", "board_revision": "A", "line_station": "Line-1-PostReflow", "operator_id": "OP-BTM-01 (Siti - Line 1)", "inspection_type": "post_reflow", "image_filename": "/samples/pku_missing_hole_01.jpg", "image_sha256": "5f0b07e78a1233e6196d8eeef3f997486ab275ced049cb3008017e94e08106f8", "sample_id": "pku_missing_hole_01", "reference_label": "uncertain_or_other", "precheck": { "width": 1400, "height": 731, "status": "Acceptable", "brightness": 128 }, "ai_source": "live", "model_id": "gemma-4-26b-a4b-it", "prompt_version": "aoi-prompt-v1.0", "prompt_sha": "ac6cb03bb977", "ai_raw_text": "{\n \"board_id\": \"BAT-PCBA-103\",\n \"inspection_id\": \"INS-20261031-100434-cb7d\",\n \"image_quality\": \"acceptable\",\n \"defects\": [],\n \"overall_disposition\": \"pass\",\n \"visible_labels\": [],\n \"notes\": \"The board is an unpopulated bare PCB. No component-related defects can be assessed. Copper traces and pads appear intact with no visible shorts or bridges.\",\n \"model\": \"gemma-4-multimodal\",\n \"operator_confirmation_required\": true\n}", "ai_result": { "model": "gemma-4-multimodal", "notes": "The board is an unpopulated bare PCB. No component-related defects can be assessed. Copper traces and pads appear intact with no visible shorts or bridges.", "defects": [], "board_id": "BAT-PCBA-103", "image_quality": "acceptable", "inspection_id": "INS-20261031-100434-cb7d", "visible_labels": [], "overall_disposition": "pass", "operator_confirmation_required": true }, "ai_attempts": 1, "ai_latency_ms": 29170, "ai_errors": [], "routing_reasons": [ "AI suggests no visible defects ('pass' candidate); mandatory human confirmation required before release" ], "original_ai_disposition": "pass", "status": "confirmed", "final_defects": [], "defect_reviews": [], "final_disposition": "pass", "reviewer_id": "OP-BTM-01 (Siti - Line 1)", "reviewed_at": "2026-10-31T10:05:29.668+00:00", "human_agreement": "agree", "review_notes": "", "doc_time_s": 62, "started_at": "2026-10-31T10:04:26.274Z" }, { "id": "INS-20261031-095518-1fbd", "created_at": "2026-10-31T09:55:18.127+00:00", "shift": "Shift A (07:00-15:00)", "board_id": "BAT-SMT-201", "board_revision": "A", "line_station": "Line-1-PostReflow", "operator_id": "OP-BTM-01 (Siti - Line 1)", "inspection_type": "post_reflow", "image_filename": "/samples/smt_missing_comp_01.jpg", "image_sha256": "f6c05047a3e1cab6b466dc4d9f594bffbdd066ce01279747d496dfae1079aaa9", "sample_id": "smt_missing_comp_01", "reference_label": "missing_component", "precheck": { "width": 1000, "height": 750, "status": "Acceptable", "brightness": 128 }, "ai_source": "live", "model_id": "gemma-4-26b-a4b-it", "prompt_version": "aoi-prompt-v1.0", "prompt_sha": "ac6cb03bb977", "ai_raw_text": "{\n \"board_id\": \"BAT-SMT-201\",\n \"inspection_id\": \"INS-20261031-095518-1fbd\",\n \"image_quality\": \"acceptable\",\n \"defects\": [\n {\n \"defect_class\": \"missing_component\",\n \"location_hint\": \"center-right area, near R12\",\n \"confidence\": 1.0,\n \"severity\": \"high\",\n \"evidence\": \"The footprint for R12 shows two bare solder pads with no component mounted between them.\",\n \"recommended_action\": \"Install component R12 and rework if necessary.\"\n }\n ],\n \"overall_disposition\": \"rework\",\n \"visible_labels\": [\n \"BOARD ID: BAT-SMT-201\",\n \"REV: A\",\n \"STATION: SMT-L1\",\n \"INSPECTION MACRO\",\n \"R10 (10k)\",\n \"103\",\n \"R12 (MISSING COMPONENT AT FOOTPRINT)\"\n ],\n \"notes\": \"No BGA/QFN packages were visible for assessment of hidden joints.\",\n \"model\": \"gemma-4-multimodal\",\n \"operator_confirmation_required\": true\n}", "ai_result": { "model": "gemma-4-multimodal", "notes": "No BGA/QFN packages were visible for assessment of hidden joints.", "defects": [ { "evidence": "The footprint for R12 shows two bare solder pads with no component mounted between them.", "severity": "high", "confidence": 1, "defect_class": "missing_component", "location_hint": "center-right area, near R12", "recommended_action": "Install component R12 and rework if necessary." } ], "board_id": "BAT-SMT-201", "image_quality": "acceptable", "inspection_id": "INS-20261031-095518-1fbd", "visible_labels": [ "BOARD ID: BAT-SMT-201", "REV: A", "STATION: SMT-L1", "INSPECTION MACRO", "R10 (10k)", "103", "R12 (MISSING COMPONENT AT FOOTPRINT)" ], "overall_disposition": "rework", "operator_confirmation_required": true }, "ai_attempts": 1, "ai_latency_ms": 35181, "ai_errors": [], "routing_reasons": [], "original_ai_disposition": "rework", "status": "pending_review", "final_defects": null, "defect_reviews": null, "final_disposition": null, "reviewer_id": null, "reviewed_at": null, "human_agreement": null, "review_notes": null, "doc_time_s": null, "started_at": "2026-10-31T09:55:11.202Z" }, { "id": "INS-20261031-095412-0914", "created_at": "2026-10-31T09:54:12.691+00:00", "shift": "Shift A (07:00-15:00)", "board_id": "BAT-SMT-203", "board_revision": "A", "line_station": "Line-1-PostReflow", "operator_id": "OP-BTM-01 (Siti - Line 1)", "inspection_type": "post_reflow", "image_filename": "/samples/smt_tombstone_01.jpg", "image_sha256": "5ed533cb22377f22096ca34cf8b268a1a1e46bcf87d1922e7a84adbe26812a69", "sample_id": "smt_tombstone_01", "reference_label": "tombstoning", "precheck": { "width": 1000, "height": 750, "status": "Acceptable", "brightness": 128 }, "ai_source": "live", "model_id": "gemma-4-26b-a4b-it", "prompt_version": "aoi-prompt-v1.0", "prompt_sha": "ac6cb03bb977", "ai_raw_text": "{\n \"board_id\": \"BAT-SMT-203\",\n \"inspection_id\": \"INS-20261031-095412-0914\",\n \"image_quality\": \"acceptable\",\n \"defects\": [\n {\n \"defect_class\": \"tombstoning\",\n \"location_hint\": \"center-right area, near C7\",\n \"confidence\": 1.0,\n \"severity\": \"medium\",\n \"evidence\": \"Component C7 is standing upright, attached only to the left pad, leaving the right pad open.\",\n \"recommended_action\": \"Rework component C7 to ensure both terminals are properly soldered to their respective pads.\"\n }\n ],\n \"overall_disposition\": \"rework\",\n \"visible_labels\": [\n \"BAT-SMT-203\",\n \"R10 (10k)\",\n \"103\",\n \"C7 (TOMBSTONED - LIFTED OFF RIGHT PAD)\",\n \"OPEN PAD\"\n ],\n \"notes\": \"The image contains explicit annotations identifying the tombstoning defect at C7.\",\n \"model\": \"gemma-4-multimodal\",\n \"operator_confirmation_required\": true\n}", "ai_result": { "model": "gemma-4-multimodal", "notes": "The image contains explicit annotations identifying the tombstoning defect at C7.", "defects": [ { "evidence": "Component C7 is standing upright, attached only to the left pad, leaving the right pad open.", "severity": "medium", "confidence": 1, "defect_class": "tombstoning", "location_hint": "center-right area, near C7", "recommended_action": "Rework component C7 to ensure both terminals are properly soldered to their respective pads." } ], "board_id": "BAT-SMT-203", "image_quality": "acceptable", "inspection_id": "INS-20261031-095412-0914", "visible_labels": [ "BAT-SMT-203", "R10 (10k)", "103", "C7 (TOMBSTONED - LIFTED OFF RIGHT PAD)", "OPEN PAD" ], "overall_disposition": "rework", "operator_confirmation_required": true }, "ai_attempts": 1, "ai_latency_ms": 27310, "ai_errors": [], "routing_reasons": [], "original_ai_disposition": "rework", "status": "pending_review", "final_defects": null, "defect_reviews": null, "final_disposition": null, "reviewer_id": null, "reviewed_at": null, "human_agreement": null, "review_notes": null, "doc_time_s": null, "started_at": "2026-10-31T09:54:08.820Z" }, { "id": "INS-20261031-093411-39c9", "created_at": "2026-10-31T09:34:11.207+00:00", "shift": "Shift A (07:00-15:00)", "board_id": "BAT-SMT-201", "board_revision": "A", "line_station": "Line-1-PostReflow", "operator_id": "OP-BTM-01 (Siti - Line 1)", "inspection_type": "post_reflow", "image_filename": "/samples/smt_missing_comp_01.jpg", "image_sha256": "f6c05047a3e1cab6b466dc4d9f594bffbdd066ce01279747d496dfae1079aaa9", "sample_id": "smt_missing_comp_01", "reference_label": "missing_component", "precheck": {}, "ai_source": "live", "model_id": "gemma-4-26b-a4b-it", "prompt_version": "aoi-prompt-v1.0", "prompt_sha": "ac6cb03bb977", "ai_raw_text": "{\n \"board_id\": \"BAT-SMT-201\",\n \"inspection_id\": \"INS-20261031-093411-39c9\",\n \"image_quality\": \"acceptable\",\n \"defects\": [\n {\n \"defect_class\": \"missing_component\",\n \"location_hint\": \"center right, at footprint R12\",\n \"confidence\": 1.0,\n \"severity\": \"high\",\n \"evidence\": \"The footprint for R12 shows two empty solder pads with no component mounted between them.\",\n \"recommended_action\": \"Install component R12.\"\n }\n ],\n \"overall_disposition\": \"rework\",\n \"visible_labels\": [\n \"BOARD ID: BAT-SMT-201\",\n \"REV: A\",\n \"STATION: SMT-L1\",\n \"INSPECTION MACRO\",\n \"R10 (10k)\",\n \"103\",\n \"R12 (MISSING COMPONENT AT FOOTPRINT)\"\n ],\n \"notes\": \"The image includes automated inspection overlays that explicitly identify the missing component at R12.\",\n \"model\": \"gemma-4-multimodal\",\n \"operator_confirmation_required\": true\n}", "ai_result": { "model": "gemma-4-multimodal", "notes": "The image includes automated inspection overlays that explicitly identify the missing component at R12.", "defects": [ { "evidence": "The footprint for R12 shows two empty solder pads with no component mounted between them.", "severity": "high", "confidence": 1, "defect_class": "missing_component", "location_hint": "center right, at footprint R12", "recommended_action": "Install component R12." } ], "board_id": "BAT-SMT-201", "image_quality": "acceptable", "inspection_id": "INS-20261031-093411-39c9", "visible_labels": [ "BOARD ID: BAT-SMT-201", "REV: A", "STATION: SMT-L1", "INSPECTION MACRO", "R10 (10k)", "103", "R12 (MISSING COMPONENT AT FOOTPRINT)" ], "overall_disposition": "rework", "operator_confirmation_required": true }, "ai_attempts": 1, "ai_latency_ms": 30440, "ai_errors": [], "routing_reasons": [], "original_ai_disposition": "rework", "status": "pending_review", "final_defects": null, "defect_reviews": null, "final_disposition": null, "reviewer_id": null, "reviewed_at": null, "human_agreement": null, "review_notes": null, "doc_time_s": null, "started_at": "2026-10-31T09:34:00.736Z" }, { "id": "INS-20261031-084542-1d8c", "created_at": "2026-10-31T08:45:42.426+00:00", "shift": "Shift A (07:00-15:00)", "board_id": "BAT-SMT-203", "board_revision": "A", "line_station": "Line-1-PostReflow", "operator_id": "OP-BTM-01 (Siti - Line 1)", "inspection_type": "post_reflow", "image_filename": "/samples/smt_tombstone_01.jpg", "image_sha256": "5ed533cb22377f22096ca34cf8b268a1a1e46bcf87d1922e7a84adbe26812a69", "sample_id": "smt_tombstone_01", "reference_label": "tombstoning", "precheck": { "width": 1000, "height": 750, "status": "Acceptable", "brightness": 128 }, "ai_source": "live", "model_id": "gemma-4-26b-a4b-it", "prompt_version": "aoi-prompt-v1.0", "prompt_sha": "ac6cb03bb977", "ai_raw_text": "{\n \"board_id\": \"BAT-SMT-203\",\n \"inspection_id\": \"INS-20261031-084542-1d8c\",\n \"image_quality\": \"acceptable\",\n \"defects\": [\n {\n \"defect_class\": \"tombstoning\",\n \"location_hint\": \"center, near C7\",\n \"confidence\": 1.0,\n \"severity\": \"medium\",\n \"evidence\": \"The component is standing upright on the left pad, leaving the right pad (labeled 'OPEN PAD') empty.\",\n \"recommended_action\": \"Rework component C7.\"\n }\n ],\n \"overall_disposition\": \"rework\",\n \"visible_labels\": [\n \"BOARD ID: BAT-SMT-203\",\n \"REV: A\",\n \"STATION: SMT-L1\",\n \"INSPECTION MACRO\",\n \"R10 (10k)\",\n \"103\",\n \"C7 (TOMBSTONED LIFTED OFF RIGHT PAD)\",\n \"OPEN PAD\"\n ],\n \"notes\": \"Tombstoning defect at C7 is clearly visible and explicitly labeled by the inspection system.\",\n \"model\": \"gemma-4-multimodal\",\n \"operator_confirmation_required\": true\n}", "ai_result": { "model": "gemma-4-multimodal", "notes": "Tombstoning defect at C7 is clearly visible and explicitly labeled by the inspection system.", "defects": [ { "evidence": "The component is standing upright on the left pad, leaving the right pad (labeled 'OPEN PAD') empty.", "severity": "medium", "confidence": 1, "defect_class": "tombstoning", "location_hint": "center, near C7", "recommended_action": "Rework component C7." } ], "board_id": "BAT-SMT-203", "image_quality": "acceptable", "inspection_id": "INS-20261031-084542-1d8c", "visible_labels": [ "BOARD ID: BAT-SMT-203", "REV: A", "STATION: SMT-L1", "INSPECTION MACRO", "R10 (10k)", "103", "C7 (TOMBSTONED LIFTED OFF RIGHT PAD)", "OPEN PAD" ], "overall_disposition": "rework", "operator_confirmation_required": true }, "ai_attempts": 1, "ai_latency_ms": 29013, "ai_errors": [], "routing_reasons": [], "original_ai_disposition": "rework", "status": "pending_review", "final_defects": null, "defect_reviews": null, "final_disposition": null, "reviewer_id": null, "reviewed_at": null, "human_agreement": null, "review_notes": null, "doc_time_s": null, "started_at": "2026-10-31T08:45:38.618Z" }, { "id": "INS-20261031-083115-5237", "created_at": "2026-10-31T08:31:15.096+00:00", "shift": "Shift A (07:00-15:00)", "board_id": "BAT-PCBA-102", "board_revision": "A", "line_station": "Line-1-PostReflow", "operator_id": "OP-BTM-01 (Siti - Line 1)", "inspection_type": "post_reflow", "image_filename": "/samples/pku_open_01.jpg", "image_sha256": "17c2c0b0bd93d0eaa57f3f2021c6a38dccd1335445e7d76812fa2690510ec1c6", "sample_id": "pku_open_01", "reference_label": "uncertain_or_other", "precheck": { "width": 1400, "height": 731, "status": "Acceptable", "brightness": 128 }, "ai_source": "live", "model_id": "gemma-4-26b-a4b-it", "prompt_version": "aoi-prompt-v1.0", "prompt_sha": "ac6cb03bb977", "ai_raw_text": "{\n \"board_id\": \"BAT-PCBA-102\",\n \"inspection_id\": \"INS-20261031-083115-5237\",\n \"image_quality\": \"acceptable\",\n \"defects\": [],\n \"overall_disposition\": \"pass\",\n \"visible_labels\": [],\n \"notes\": \"The board is an unpopulated bare PCB. No component-related defects (missing components, polarity, etc.) can be assessed. Copper traces and solder pads appear clean and intact with no visible solder bridges or trace anomalies.\",\n \"model\": \"gemma-4-multimodal\",\n \"operator_confirmation_required\": true\n}", "ai_result": { "model": "gemma-4-multimodal", "notes": "The board is an unpopulated bare PCB. No component-related defects (missing components, polarity, etc.) can be assessed. Copper traces and solder pads appear clean and intact with no visible solder bridges or trace anomalies.", "defects": [], "board_id": "BAT-PCBA-102", "image_quality": "acceptable", "inspection_id": "INS-20261031-083115-5237", "visible_labels": [], "overall_disposition": "pass", "operator_confirmation_required": true }, "ai_attempts": 1, "ai_latency_ms": 21005, "ai_errors": [], "routing_reasons": [ "AI suggests no visible defects ('pass' candidate); mandatory human confirmation required before release" ], "original_ai_disposition": "pass", "status": "confirmed", "final_defects": [], "defect_reviews": [], "final_disposition": "pass", "reviewer_id": "OP-BTM-01 (Siti - Line 1)", "reviewed_at": "2026-10-31T08:31:53.618+00:00", "human_agreement": "agree", "review_notes": "", "doc_time_s": 43, "started_at": "2026-10-31T08:31:09.267Z" }, { "id": "INS-20261031-082252-d4bf", "created_at": "2026-10-31T08:22:52.699+00:00", "shift": "Shift A (07:00-15:00)", "board_id": "BAT-PCBA-104", "board_revision": "A", "line_station": "Line-1-PostReflow", "operator_id": "OP-BTM-01 (Siti - Line 1)", "inspection_type": "post_reflow", "image_filename": "/samples/pku_short_02.jpg", "image_sha256": "afd44eb4aff3b2dd87ee9565a9ea4d8a424b5cc8c5bed35630b9605978ec5844", "sample_id": "pku_short_02", "reference_label": "solder_bridge", "precheck": { "width": 1400, "height": 1128, "status": "Acceptable", "brightness": 128 }, "ai_source": "live", "model_id": "gemma-4-26b-a4b-it", "prompt_version": "aoi-prompt-v1.0", "prompt_sha": "ac6cb03bb977", "ai_raw_text": "{\n \"board_id\": \"BAT-PCBA-104\",\n \"inspection_id\": \"INS-20261031-082252-d4bf\",\n \"image_quality\": \"acceptable\",\n \"defects\": [],\n \"overall_disposition\": \"pass\",\n \"visible_labels\": [\n \"P1\",\n \"P3\",\n \"P2\",\n \"P0\",\n \"DOWNLOADS\"\n ],\n \"notes\": \"The board is an unpopulated bare PCB. No component-related defects can be assessed. No visible copper shorts or trace anomalies detected.\",\n \"model\": \"gemma-4-multimodal\",\n \"operator_confirmation_required\": true\n}", "ai_result": { "model": "gemma-4-multimodal", "notes": "The board is an unpopulated bare PCB. No component-related defects can be assessed. No visible copper shorts or trace anomalies detected.", "defects": [], "board_id": "BAT-PCBA-104", "image_quality": "acceptable", "inspection_id": "INS-20261031-082252-d4bf", "visible_labels": [ "P1", "P3", "P2", "P0", "DOWNLOADS" ], "overall_disposition": "pass", "operator_confirmation_required": true }, "ai_attempts": 1, "ai_latency_ms": 23069, "ai_errors": [], "routing_reasons": [ "AI suggests no visible defects ('pass' candidate); mandatory human confirmation required before release" ], "original_ai_disposition": "pass", "status": "confirmed", "final_defects": [], "defect_reviews": [], "final_disposition": "rework", "reviewer_id": "OP-BTM-01 (Siti - Line 1)", "reviewed_at": "2026-10-31T08:24:05.659+00:00", "human_agreement": "agree", "review_notes": "", "doc_time_s": 77, "started_at": "2026-10-31T08:22:46.750Z" }, { "id": "INS-20261031-080051-b93e", "created_at": "2026-10-31T08:00:51.507+00:00", "shift": "Shift A (07:00-15:00)", "board_id": "BAT-PCBA-101", "board_revision": "A", "line_station": "Line-1-PostReflow", "operator_id": "OP-BTM-01 (Siti - Line 1)", "inspection_type": "post_reflow", "image_filename": "/samples/pku_short_01.jpg", "image_sha256": "3e91a2aaf692c87b63ab538a0165ac571cbbad8b5741614e37f171774de6d8a3", "sample_id": "pku_short_01", "reference_label": "solder_bridge", "precheck": { "width": 1400, "height": 731, "status": "Acceptable", "brightness": 128 }, "ai_source": "live", "model_id": "gemma-4-26b-a4b-it", "prompt_version": "aoi-prompt-v1.0", "prompt_sha": "ac6cb03bb977", "ai_raw_text": "{\n \"board_id\": \"BAT-PCBA-101\",\n \"inspection_id\": \"INS-20261031-080051-b93e\",\n \"image_quality\": \"acceptable\",\n \"defects\": [],\n \"overall_disposition\": \"pass\",\n \"visible_labels\": [],\n \"notes\": \"The board is an unpopulated bare PCB. No components were present for inspection of mounting, polarity, or component-related defects. Copper traces and solder pads appear intact with no visible solder bridges or trace anomalies.\",\n \"model\": \"gemma-4-multimodal\",\n \"operator_confirmation_required\": true\n}", "ai_result": { "model": "gemma-4-multimodal", "notes": "The board is an unpopulated bare PCB. No components were present for inspection of mounting, polarity, or component-related defects. Copper traces and solder pads appear intact with no visible solder bridges or trace anomalies.", "defects": [], "board_id": "BAT-PCBA-101", "image_quality": "acceptable", "inspection_id": "INS-20261031-080051-b93e", "visible_labels": [], "overall_disposition": "pass", "operator_confirmation_required": true }, "ai_attempts": 1, "ai_latency_ms": 26105, "ai_errors": [], "routing_reasons": [ "AI suggests no visible defects ('pass' candidate); mandatory human confirmation required before release" ], "original_ai_disposition": "pass", "status": "pending_review", "final_defects": null, "defect_reviews": null, "final_disposition": null, "reviewer_id": null, "reviewed_at": null, "human_agreement": null, "review_notes": null, "doc_time_s": null, "started_at": "2026-10-31T08:00:41.259Z" }, { "id": "INS-20261031-141820-882e", "created_at": "2026-10-31T07:18:20.652+00:00", "shift": "Shift A (07:00-15:00)", "board_id": "BAT-PCBA-101", "board_revision": "A", "line_station": "Line-1-PostReflow", "operator_id": "OP-BTM-01 (Siti - Line 1)", "inspection_type": "post_reflow", "image_filename": "/samples/pku_short_01.jpg", "image_sha256": "3e91a2aaf692c87b63ab538a0165ac571cbbad8b5741614e37f171774de6d8a3", "sample_id": "pku_short_01", "reference_label": "solder_bridge", "precheck": { "width": 1400, "height": 731, "status": "Acceptable", "brightness": 128 }, "ai_source": "manual", "model_id": "gemma-4-26b-a4b-it", "prompt_version": "aoi-prompt-v1.0", "prompt_sha": "ac6cb03bb977", "ai_raw_text": "", "ai_result": null, "ai_attempts": 0, "ai_latency_ms": 0, "ai_errors": [ "Operator selected direct manual entry mode" ], "routing_reasons": [ "Direct manual entry requested by operator", "AI output unavailable or invalid after retry -> routed to manual inspector entry" ], "original_ai_disposition": null, "status": "confirmed", "final_defects": [], "defect_reviews": [], "final_disposition": "rework", "reviewer_id": "OP-BTM-01 (Siti - Line 1)", "reviewed_at": "2026-10-31T07:18:44.05+00:00", "human_agreement": "agree", "review_notes": "", "doc_time_s": 34, "started_at": "2026-10-31T07:18:06.801Z" }, { "id": "INS-20261031-DEMO-12", "created_at": "2026-10-31T06:49:36.686+00:00", "shift": "Shift A (07:00-15:00)", "board_id": "BAT-PCBA-109", "board_revision": "A", "line_station": "Line-1-PostReflow", "operator_id": "OP-BTM-01 (Siti - Line 1)", "inspection_type": "post_reflow", "image_filename": "/samples/pku_spurious_copper_01.jpg", "image_sha256": "343ed0e7ba9e9e9ba80b4a02c25e9427d228dd209e412f234848fa320fcd39fd", "sample_id": "pku_spurious_copper_01", "reference_label": "uncertain_or_other", "precheck": { "width": 1400, "height": 731, "status": "Acceptable" }, "ai_source": "live_gemma", "model_id": "gemma-4-26b-a4b-it", "prompt_version": "aoi-prompt-v1.0", "prompt_sha": "ac6cb03bb977", "ai_raw_text": "{\"board_id\":\"BAT-PCBA-109\",\"inspection_id\":\"INS-20261031-DEMO-12\",\"image_quality\":\"acceptable\",\"defects\":[{\"defect_class\":\"uncertain_or_other\",\"location_hint\":\"lower-center region, lower-left quadrant, lower-right quadrant\",\"confidence\":0.56,\"severity\":\"low\",\"evidence\":\"Visible spurious copper anomaly detected in lower-center region, lower-left quadrant, lower-right quadrant matching uncertain_or_other taxonomy criteria.\",\"recommended_action\":\"Inspect copper trace anomaly under 10x microscope; escalate to QA if copper trace width is below IPC-A-600 minimum.\"}],\"overall_disposition\":\"requires_human_verification\",\"visible_labels\":[],\"notes\":\"Kaggle/PKU bare-PCB sample with 3 annotated spurious copper anomaly(s) in lower-center region, lower-left quadrant, lower-right quadrant. Hidden BGA/QFN joints not assessed (requires X-ray).\",\"model\":\"gemma-4-multimodal\",\"operator_confirmation_required\":true}", "ai_result": { "model": "gemma-4-multimodal", "notes": "Kaggle/PKU bare-PCB sample with 3 annotated spurious copper anomaly(s) in lower-center region, lower-left quadrant, lower-right quadrant. Hidden BGA/QFN joints not assessed (requires X-ray).", "defects": [ { "evidence": "Visible spurious copper anomaly detected in lower-center region, lower-left quadrant, lower-right quadrant matching uncertain_or_other taxonomy criteria.", "severity": "low", "confidence": 0.56, "defect_class": "uncertain_or_other", "location_hint": "lower-center region, lower-left quadrant, lower-right quadrant", "recommended_action": "Inspect copper trace anomaly under 10x microscope; escalate to QA if copper trace width is below IPC-A-600 minimum." } ], "board_id": "BAT-PCBA-109", "image_quality": "acceptable", "inspection_id": "INS-20261031-DEMO-12", "visible_labels": [], "overall_disposition": "requires_human_verification", "operator_confirmation_required": true }, "ai_attempts": 1, "ai_latency_ms": 28486, "ai_errors": [], "routing_reasons": [ "Low-confidence or ambiguous surface anomaly (<0.60 threshold); routed to mandatory human verification" ], "original_ai_disposition": "requires_human_verification", "status": "pending_review", "final_defects": null, "defect_reviews": null, "final_disposition": null, "reviewer_id": null, "reviewed_at": null, "human_agreement": null, "review_notes": null, "doc_time_s": null, "started_at": "2026-10-31T06:49:36.686Z" }, { "id": "INS-20261031-DEMO-11", "created_at": "2026-10-31T06:46:36.274+00:00", "shift": "Shift B (15:00-23:00)", "board_id": "BAT-PCBA-108", "board_revision": "A", "line_station": "SMK-Lab-Bench-A", "operator_id": "OP-SMK-01 (Rizky - SMK Lab)", "inspection_type": "smk_lab_training", "image_filename": "/samples/pku_spur_01.jpg", "image_sha256": "c62c97822b2e9860bd82337360dc2548c00620d9746389635e64dfdaf1748bae", "sample_id": "pku_spur_01", "reference_label": "uncertain_or_other", "precheck": { "width": 1400, "height": 731, "status": "Acceptable" }, "ai_source": "live_gemma", "model_id": "gemma-4-26b-a4b-it", "prompt_version": "aoi-prompt-v1.0", "prompt_sha": "ac6cb03bb977", "ai_raw_text": "{\"board_id\":\"BAT-PCBA-108\",\"inspection_id\":\"INS-20261031-DEMO-11\",\"image_quality\":\"acceptable\",\"defects\":[{\"defect_class\":\"uncertain_or_other\",\"location_hint\":\"lower-center region, lower-left quadrant\",\"confidence\":0.56,\"severity\":\"medium\",\"evidence\":\"Visible spur anomaly detected in lower-center region, lower-left quadrant matching uncertain_or_other taxonomy criteria.\",\"recommended_action\":\"Inspect copper trace anomaly under 10x microscope; escalate to QA if copper trace width is below IPC-A-600 minimum.\"}],\"overall_disposition\":\"requires_human_verification\",\"visible_labels\":[],\"notes\":\"Kaggle/PKU bare-PCB sample with 3 annotated spur anomaly(s) in lower-center region, lower-left quadrant. Hidden BGA/QFN joints not assessed (requires X-ray).\",\"model\":\"gemma-4-multimodal\",\"operator_confirmation_required\":true}", "ai_result": { "model": "gemma-4-multimodal", "notes": "Kaggle/PKU bare-PCB sample with 3 annotated spur anomaly(s) in lower-center region, lower-left quadrant. Hidden BGA/QFN joints not assessed (requires X-ray).", "defects": [ { "evidence": "Visible spur anomaly detected in lower-center region, lower-left quadrant matching uncertain_or_other taxonomy criteria.", "severity": "medium", "confidence": 0.56, "defect_class": "uncertain_or_other", "location_hint": "lower-center region, lower-left quadrant", "recommended_action": "Inspect copper trace anomaly under 10x microscope; escalate to QA if copper trace width is below IPC-A-600 minimum." } ], "board_id": "BAT-PCBA-108", "image_quality": "acceptable", "inspection_id": "INS-20261031-DEMO-11", "visible_labels": [], "overall_disposition": "requires_human_verification", "operator_confirmation_required": true }, "ai_attempts": 1, "ai_latency_ms": 28632, "ai_errors": [], "routing_reasons": [ "Low-confidence or ambiguous surface anomaly (<0.60 threshold); routed to mandatory human verification" ], "original_ai_disposition": "requires_human_verification", "status": "pending_review", "final_defects": null, "defect_reviews": null, "final_disposition": null, "reviewer_id": null, "reviewed_at": null, "human_agreement": null, "review_notes": null, "doc_time_s": null, "started_at": "2026-10-31T06:46:36.274Z" }, { "id": "INS-20261031-DEMO-10", "created_at": "2026-10-31T06:43:35.328+00:00", "shift": "Shift A (07:00-15:00)", "board_id": "BAT-PCBA-GOLD-04", "board_revision": "A", "line_station": "Line-2-FirstArticle", "operator_id": "OP-BTM-02 (Budi - Line 2)", "inspection_type": "first_article", "image_filename": "/samples/golden_clean_02.jpg", "image_sha256": "79213c6c512618884e10efb9b901b5bc5c8a0c365d8e9fdeebd8d0e1e2076adf", "sample_id": "golden_clean_02", "reference_label": "none", "precheck": { "width": 1400, "height": 1128, "status": "Acceptable" }, "ai_source": "live_gemma", "model_id": "gemma-4-26b-a4b-it", "prompt_version": "aoi-prompt-v1.0", "prompt_sha": "ac6cb03bb977", "ai_raw_text": "{\"board_id\":\"BAT-PCBA-GOLD-04\",\"inspection_id\":\"INS-20261031-DEMO-10\",\"image_quality\":\"acceptable\",\"defects\":[],\"overall_disposition\":\"pass\",\"visible_labels\":[],\"notes\":\"Clean reference PCB with intact copper traces and zero visible surface anomalies. Hidden BGA/QFN joints require X-ray.\",\"model\":\"gemma-4-multimodal\",\"operator_confirmation_required\":true}", "ai_result": { "model": "gemma-4-multimodal", "notes": "Clean reference PCB with intact copper traces and zero visible surface anomalies. Hidden BGA/QFN joints require X-ray.", "defects": [], "board_id": "BAT-PCBA-GOLD-04", "image_quality": "acceptable", "inspection_id": "INS-20261031-DEMO-10", "visible_labels": [], "overall_disposition": "pass", "operator_confirmation_required": true }, "ai_attempts": 1, "ai_latency_ms": 31355, "ai_errors": [], "routing_reasons": [ "Operator confirmation required" ], "original_ai_disposition": "pass", "status": "confirmed", "final_defects": [], "defect_reviews": [], "final_disposition": "pass", "reviewer_id": "OP-BTM-02 (Budi - Line 2)", "reviewed_at": "2026-10-31T06:43:50.328+00:00", "human_agreement": "agree", "review_notes": "Golden reference board 04 verified clean; released.", "doc_time_s": 15, "started_at": "2026-10-31T06:43:35.328Z" }, { "id": "INS-20261031-DEMO-09", "created_at": "2026-10-31T06:40:34.658+00:00", "shift": "Shift A (07:00-15:00)", "board_id": "BAT-PCBA-GOLD-01", "board_revision": "A", "line_station": "Line-1-PostReflow", "operator_id": "OP-BTM-01 (Siti - Line 1)", "inspection_type": "first_article", "image_filename": "/samples/golden_clean_01.jpg", "image_sha256": "265da329419c90dcff112e463f26d71f099c4fb062767ced242fa525bee472fb", "sample_id": "golden_clean_01", "reference_label": "none", "precheck": { "width": 1400, "height": 731, "status": "Acceptable" }, "ai_source": "live_gemma", "model_id": "gemma-4-26b-a4b-it", "prompt_version": "aoi-prompt-v1.0", "prompt_sha": "ac6cb03bb977", "ai_raw_text": "{\"board_id\":\"BAT-PCBA-GOLD-01\",\"inspection_id\":\"INS-20261031-DEMO-09\",\"image_quality\":\"acceptable\",\"defects\":[],\"overall_disposition\":\"pass\",\"visible_labels\":[],\"notes\":\"The board is an unpopulated bare PCB. No component-related defects (missing_component, polarity_error, tombstoning, component_shift) can be assessed. Copper traces and solder pads appear intact with no visible solder bridges or trace anomalies.\",\"model\":\"gemma-4-multimodal\",\"operator_confirmation_required\":true}", "ai_result": { "model": "gemma-4-multimodal", "notes": "The board is an unpopulated bare PCB. No component-related defects (missing_component, polarity_error, tombstoning, component_shift) can be assessed. Copper traces and solder pads appear intact with no visible solder bridges or trace anomalies.", "defects": [], "board_id": "BAT-PCBA-GOLD-01", "image_quality": "acceptable", "inspection_id": "INS-20261031-DEMO-09", "visible_labels": [], "overall_disposition": "pass", "operator_confirmation_required": true }, "ai_attempts": 1, "ai_latency_ms": 22865, "ai_errors": [], "routing_reasons": [ "Operator confirmation required" ], "original_ai_disposition": "pass", "status": "confirmed", "final_defects": [], "defect_reviews": [], "final_disposition": "pass", "reviewer_id": "OP-BTM-01 (Siti - Line 1)", "reviewed_at": "2026-10-31T06:40:48.658+00:00", "human_agreement": "agree", "review_notes": "Golden reference board verified clean; zero defects.", "doc_time_s": 14, "started_at": "2026-10-31T06:40:34.658Z" }, { "id": "INS-20261031-DEMO-08", "created_at": "2026-10-31T06:37:33.752+00:00", "shift": "Shift B (15:00-23:00)", "board_id": "BAT-PCBA-107", "board_revision": "A", "line_station": "Line-1-PostReflow", "operator_id": "QA-LEAD-01 (Dewi - Senior QA)", "inspection_type": "post_reflow", "image_filename": "/samples/pku_mouse_bite_01.jpg", "image_sha256": "ac47dc0ac6957be5df0a27ae9a6d7e88b80d2a180d5a5abbb89b7686896f04cd", "sample_id": "pku_mouse_bite_01", "reference_label": "uncertain_or_other", "precheck": { "width": 1400, "height": 731, "status": "Acceptable" }, "ai_source": "live_gemma", "model_id": "gemma-4-26b-a4b-it", "prompt_version": "aoi-prompt-v1.0", "prompt_sha": "ac6cb03bb977", "ai_raw_text": "{\"board_id\":\"BAT-PCBA-107\",\"inspection_id\":\"INS-20261031-DEMO-08\",\"image_quality\":\"acceptable\",\"defects\":[{\"defect_class\":\"uncertain_or_other\",\"location_hint\":\"center-right region, lower-center region, lower-right quadrant\",\"confidence\":0.56,\"severity\":\"medium\",\"evidence\":\"Visible mouse bite anomaly detected in center-right region, lower-center region, lower-right quadrant matching uncertain_or_other taxonomy criteria.\",\"recommended_action\":\"Inspect copper trace anomaly under 10x microscope; escalate to QA if copper trace width is below IPC-A-600 minimum.\"}],\"overall_disposition\":\"requires_human_verification\",\"visible_labels\":[],\"notes\":\"Kaggle/PKU bare-PCB sample with 3 annotated mouse bite anomaly(s) in center-right region, lower-center region, lower-right quadrant. Hidden BGA/QFN joints not assessed (requires X-ray).\",\"model\":\"gemma-4-multimodal\",\"operator_confirmation_required\":true}", "ai_result": { "model": "gemma-4-multimodal", "notes": "Kaggle/PKU bare-PCB sample with 3 annotated mouse bite anomaly(s) in center-right region, lower-center region, lower-right quadrant. Hidden BGA/QFN joints not assessed (requires X-ray).", "defects": [ { "evidence": "Visible mouse bite anomaly detected in center-right region, lower-center region, lower-right quadrant matching uncertain_or_other taxonomy criteria.", "severity": "medium", "confidence": 0.56, "defect_class": "uncertain_or_other", "location_hint": "center-right region, lower-center region, lower-right quadrant", "recommended_action": "Inspect copper trace anomaly under 10x microscope; escalate to QA if copper trace width is below IPC-A-600 minimum." } ], "board_id": "BAT-PCBA-107", "image_quality": "acceptable", "inspection_id": "INS-20261031-DEMO-08", "visible_labels": [], "overall_disposition": "requires_human_verification", "operator_confirmation_required": true }, "ai_attempts": 1, "ai_latency_ms": 26627, "ai_errors": [], "routing_reasons": [ "Low-confidence or ambiguous surface anomaly (<0.60 threshold); routed to mandatory human verification" ], "original_ai_disposition": "requires_human_verification", "status": "confirmed", "final_defects": [ { "note": "Inspector refined location hint on trace mouse-bite nick and quarantined board.", "source": "ai_edited", "severity": "medium", "defect_class": "uncertain_or_other", "location_hint": "center-right region, lower-center region, lower-right quadrant" } ], "defect_reviews": [ { "note": "Inspector refined location hint on trace mouse-bite nick and quarantined board.", "action": "edit", "ai_index": 0, "severity": "medium", "defect_class": "uncertain_or_other", "location_hint": "center-right region, lower-center region, lower-right quadrant" } ], "final_disposition": "quarantine", "reviewer_id": "QA-LEAD-01 (Dewi - Senior QA)", "reviewed_at": "2026-10-31T06:38:01.752+00:00", "human_agreement": "partial", "review_notes": "Inspector refined location hint on trace mouse-bite nick and quarantined board.", "doc_time_s": 28, "started_at": "2026-10-31T06:37:33.752Z" }, { "id": "INS-20261031-DEMO-07", "created_at": "2026-10-31T06:34:33.331+00:00", "shift": "Shift B (15:00-23:00)", "board_id": "BAT-PCBA-102", "board_revision": "A", "line_station": "Rework-Cell-01", "operator_id": "QA-LEAD-01 (Dewi - Senior QA)", "inspection_type": "rework_verification", "image_filename": "/samples/pku_open_01.jpg", "image_sha256": "17c2c0b0bd93d0eaa57f3f2021c6a38dccd1335445e7d76812fa2690510ec1c6", "sample_id": "pku_open_01", "reference_label": "uncertain_or_other", "precheck": { "width": 1400, "height": 731, "status": "Acceptable" }, "ai_source": "live_gemma", "model_id": "gemma-4-26b-a4b-it", "prompt_version": "aoi-prompt-v1.0", "prompt_sha": "ac6cb03bb977", "ai_raw_text": "{\"board_id\":\"BAT-PCBA-102\",\"inspection_id\":\"INS-20261031-DEMO-07\",\"image_quality\":\"acceptable\",\"defects\":[{\"defect_class\":\"uncertain_or_other\",\"location_hint\":\"lower-center region, lower-left quadrant, upper-center region\",\"confidence\":0.56,\"severity\":\"high\",\"evidence\":\"Visible open circuit anomaly detected in lower-center region, lower-left quadrant, upper-center region matching uncertain_or_other taxonomy criteria.\",\"recommended_action\":\"Inspect copper trace anomaly under 10x microscope; escalate to QA if copper trace width is below IPC-A-600 minimum.\"}],\"overall_disposition\":\"requires_human_verification\",\"visible_labels\":[],\"notes\":\"Kaggle/PKU bare-PCB sample with 3 annotated open circuit anomaly(s) in lower-center region, lower-left quadrant, upper-center region. Hidden BGA/QFN joints not assessed (requires X-ray).\",\"model\":\"gemma-4-multimodal\",\"operator_confirmation_required\":true}", "ai_result": { "model": "gemma-4-multimodal", "notes": "Kaggle/PKU bare-PCB sample with 3 annotated open circuit anomaly(s) in lower-center region, lower-left quadrant, upper-center region. Hidden BGA/QFN joints not assessed (requires X-ray).", "defects": [ { "evidence": "Visible open circuit anomaly detected in lower-center region, lower-left quadrant, upper-center region matching uncertain_or_other taxonomy criteria.", "severity": "high", "confidence": 0.56, "defect_class": "uncertain_or_other", "location_hint": "lower-center region, lower-left quadrant, upper-center region", "recommended_action": "Inspect copper trace anomaly under 10x microscope; escalate to QA if copper trace width is below IPC-A-600 minimum." } ], "board_id": "BAT-PCBA-102", "image_quality": "acceptable", "inspection_id": "INS-20261031-DEMO-07", "visible_labels": [], "overall_disposition": "requires_human_verification", "operator_confirmation_required": true }, "ai_attempts": 1, "ai_latency_ms": 30152, "ai_errors": [], "routing_reasons": [ "Low-confidence or ambiguous surface anomaly (<0.60 threshold); routed to mandatory human verification" ], "original_ai_disposition": "requires_human_verification", "status": "escalated", "final_defects": [ { "note": "Open trace anomaly verified under 10x magnification; escalated to Senior QA.", "source": "ai_escalated", "severity": "high", "defect_class": "uncertain_or_other", "location_hint": "lower-center region, lower-left quadrant, upper-center region" } ], "defect_reviews": [ { "note": "Open trace anomaly verified under 10x magnification; escalated to Senior QA.", "action": "escalate", "ai_index": 0, "severity": "high", "defect_class": "uncertain_or_other", "location_hint": "lower-center region, lower-left quadrant, upper-center region" } ], "final_disposition": "escalate", "reviewer_id": "QA-LEAD-01 (Dewi - Senior QA)", "reviewed_at": "2026-10-31T06:35:04.331+00:00", "human_agreement": "agree", "review_notes": "Open trace anomaly verified under 10x magnification; escalated to Senior QA.", "doc_time_s": 31, "started_at": "2026-10-31T06:34:33.331Z" }, { "id": "INS-20261031-DEMO-06", "created_at": "2026-10-31T06:31:32.357+00:00", "shift": "Shift B (15:00-23:00)", "board_id": "BAT-PCBA-104", "board_revision": "A", "line_station": "SMK-Lab-Bench-A", "operator_id": "OP-SMK-01 (Rizky - SMK Lab)", "inspection_type": "smk_lab_training", "image_filename": "/samples/pku_short_02.jpg", "image_sha256": "afd44eb4aff3b2dd87ee9565a9ea4d8a424b5cc8c5bed35630b9605978ec5844", "sample_id": "pku_short_02", "reference_label": "solder_bridge", "precheck": { "width": 1400, "height": 1128, "status": "Acceptable" }, "ai_source": "live_gemma", "model_id": "gemma-4-26b-a4b-it", "prompt_version": "aoi-prompt-v1.0", "prompt_sha": "ac6cb03bb977", "ai_raw_text": "{\"board_id\":\"BAT-PCBA-104\",\"inspection_id\":\"INS-20261031-DEMO-06\",\"image_quality\":\"acceptable\",\"defects\":[{\"defect_class\":\"solder_bridge\",\"location_hint\":\"center-left region, lower-center region, upper-center region\",\"confidence\":0.91,\"severity\":\"high\",\"evidence\":\"Visible short anomaly detected in center-left region, lower-center region, upper-center region matching solder_bridge taxonomy criteria.\",\"recommended_action\":\"Verify solder bridge at center-left region, lower-center region, upper-center region and route to rework.\"}],\"overall_disposition\":\"rework\",\"visible_labels\":[],\"notes\":\"Kaggle/PKU bare-PCB sample with 3 annotated short anomaly(s) in center-left region, lower-center region, upper-center region. Hidden BGA/QFN joints not assessed (requires X-ray).\",\"model\":\"gemma-4-multimodal\",\"operator_confirmation_required\":true}", "ai_result": { "model": "gemma-4-multimodal", "notes": "Kaggle/PKU bare-PCB sample with 3 annotated short anomaly(s) in center-left region, lower-center region, upper-center region. Hidden BGA/QFN joints not assessed (requires X-ray).", "defects": [ { "evidence": "Visible short anomaly detected in center-left region, lower-center region, upper-center region matching solder_bridge taxonomy criteria.", "severity": "high", "confidence": 0.91, "defect_class": "solder_bridge", "location_hint": "center-left region, lower-center region, upper-center region", "recommended_action": "Verify solder bridge at center-left region, lower-center region, upper-center region and route to rework." } ], "board_id": "BAT-PCBA-104", "image_quality": "acceptable", "inspection_id": "INS-20261031-DEMO-06", "visible_labels": [], "overall_disposition": "rework", "operator_confirmation_required": true }, "ai_attempts": 1, "ai_latency_ms": 30318, "ai_errors": [], "routing_reasons": [ "Operator confirmation required" ], "original_ai_disposition": "rework", "status": "confirmed", "final_defects": [ { "note": "Confirmed solder/copper short across parallel traces.", "source": "ai_accepted", "severity": "high", "defect_class": "solder_bridge", "location_hint": "center-left region, lower-center region, upper-center region" } ], "defect_reviews": [ { "note": "Confirmed solder/copper short across parallel traces.", "action": "accept", "ai_index": 0, "severity": "high", "defect_class": "solder_bridge", "location_hint": "center-left region, lower-center region, upper-center region" } ], "final_disposition": "rework", "reviewer_id": "OP-SMK-01 (Rizky - SMK Lab)", "reviewed_at": "2026-10-31T06:31:54.357+00:00", "human_agreement": "agree", "review_notes": "Confirmed solder/copper short across parallel traces.", "doc_time_s": 22, "started_at": "2026-10-31T06:31:32.357Z" }, { "id": "INS-20261031-358971-n_01", "created_at": "2026-10-31T06:29:54.87+00:00", "shift": "Shift A (07:00-15:00)", "board_id": "BAT-PCBA-GOLD-01", "board_revision": "A", "line_station": "Line-1-PostReflow", "operator_id": "OP-BTM-01 (Siti - Line 1)", "inspection_type": "first_article", "image_filename": "/samples/golden_clean_01.jpg", "image_sha256": "265da329419c90dcff112e463f26d71f099c4fb062767ced242fa525bee472fb", "sample_id": "golden_clean_01", "reference_label": "none", "precheck": { "width": 1000, "height": 750, "status": "Acceptable" }, "ai_source": "live_gemma", "model_id": "gemma-4-26b-a4b-it", "prompt_version": "aoi-prompt-v1.0", "prompt_sha": "ac6cb03bb977", "ai_raw_text": "{\n \"board_id\": \"BAT-PCBA-GOLD-01\",\n \"inspection_id\": \"INS-20261031-358971-n_01\",\n \"image_quality\": \"acceptable\",\n \"defects\": [],\n \"overall_disposition\": \"pass\",\n \"visible_labels\": [],\n \"notes\": \"The board is an unpopulated bare PCB. No component-related defects (missing_component, polarity_error, tombstoning, component_shift) can be assessed. Copper traces and solder pads appear intact with no visible solder bridges or trace anomalies.\",\n \"model\": \"gemma-4-multimodal\",\n \"operator_confirmation_required\": true\n}", "ai_result": { "model": "gemma-4-multimodal", "notes": "The board is an unpopulated bare PCB. No component-related defects (missing_component, polarity_error, tombstoning, component_shift) can be assessed. Copper traces and solder pads appear intact with no visible solder bridges or trace anomalies.", "defects": [], "board_id": "BAT-PCBA-GOLD-01", "image_quality": "acceptable", "inspection_id": "INS-20261031-358971-n_01", "visible_labels": [], "overall_disposition": "pass", "operator_confirmation_required": true }, "ai_attempts": 1, "ai_latency_ms": 22865, "ai_errors": [], "routing_reasons": [ "Operator confirmation required" ], "original_ai_disposition": "pass", "status": "confirmed", "final_defects": [], "defect_reviews": [], "final_disposition": "pass", "reviewer_id": "OP-BTM-01 (Siti - Line 1)", "reviewed_at": "2026-10-31T06:29:54.87+00:00", "human_agreement": "agree", "review_notes": "Human-confirmed during Sprint 1 & 2 verification", "doc_time_s": 33, "started_at": "2026-10-31T06:29:22.005Z" }, { "id": "INS-20261031-262454-e_01", "created_at": "2026-10-31T06:29:31.349+00:00", "shift": "Shift A (07:00-15:00)", "board_id": "BAT-SMT-203", "board_revision": "A", "line_station": "Line-1-PostReflow", "operator_id": "OP-BTM-01 (Siti - Line 1)", "inspection_type": "post_reflow", "image_filename": "/samples/smt_tombstone_01.jpg", "image_sha256": "5ed533cb22377f22096ca34cf8b268a1a1e46bcf87d1922e7a84adbe26812a69", "sample_id": "smt_tombstone_01", "reference_label": "tombstoning", "precheck": { "width": 1000, "height": 750, "status": "Acceptable" }, "ai_source": "live_gemma", "model_id": "gemma-4-26b-a4b-it", "prompt_version": "aoi-prompt-v1.0", "prompt_sha": "ac6cb03bb977", "ai_raw_text": "{\n \"board_id\": \"BAT-SMT-203\",\n \"inspection_id\": \"INS-20261031-262454-e_01\",\n \"image_quality\": \"acceptable\",\n \"defects\": [\n {\n \"defect_class\": \"tombstoning\",\n \"location_hint\": \"center-right area, near C7\",\n \"confidence\": 1.0,\n \"severity\": \"medium\",\n \"evidence\": \"Component C7 is standing upright on the left pad, leaving the right pad open.\",\n \"recommended_action\": \"Rework component C7.\"\n }\n ],\n \"overall_disposition\": \"rework\",\n \"visible_labels\": [\n \"BOARD ID: BAT-SMT-203\",\n \"REV: A\",\n \"STATION: SMT-L1\",\n \"INSPECTION MACRO\",\n \"R10 (10k)\",\n \"103\",\n \"C7 (TOMBSTONED LIFTED OFF RIGHT PAD)\",\n \"OPEN PAD\"\n ],\n \"notes\": \"No BGA/QFN packages visible; hidden joints were not assessed.\",\n \"model\": \"gemma-4-multimodal\",\n \"operator_confirmation_required\": true\n}", "ai_result": { "model": "gemma-4-multimodal", "notes": "No BGA/QFN packages visible; hidden joints were not assessed.", "defects": [ { "evidence": "Component C7 is standing upright on the left pad, leaving the right pad open.", "severity": "medium", "confidence": 1, "defect_class": "tombstoning", "location_hint": "center-right area, near C7", "recommended_action": "Rework component C7." } ], "board_id": "BAT-SMT-203", "image_quality": "acceptable", "inspection_id": "INS-20261031-262454-e_01", "visible_labels": [ "BOARD ID: BAT-SMT-203", "REV: A", "STATION: SMT-L1", "INSPECTION MACRO", "R10 (10k)", "103", "C7 (TOMBSTONED LIFTED OFF RIGHT PAD)", "OPEN PAD" ], "overall_disposition": "rework", "operator_confirmation_required": true }, "ai_attempts": 1, "ai_latency_ms": 37389, "ai_errors": [], "routing_reasons": [ "Operator confirmation required" ], "original_ai_disposition": "rework", "status": "confirmed", "final_defects": [ { "note": "Verified during Sprint 1-2 smoke test", "source": "ai_accepted", "severity": "medium", "defect_class": "tombstoning", "location_hint": "center-right area, near C7" } ], "defect_reviews": [ { "note": "Verified during Sprint 1-2 smoke test", "action": "accept", "ai_index": 0, "severity": "medium", "defect_class": "tombstoning", "location_hint": "center-right area, near C7" } ], "final_disposition": "rework", "reviewer_id": "OP-BTM-01 (Siti - Line 1)", "reviewed_at": "2026-10-31T06:29:31.349+00:00", "human_agreement": "agree", "review_notes": "Human-confirmed during Sprint 1 & 2 verification", "doc_time_s": 47, "started_at": "2026-10-31T06:28:43.960Z" }, { "id": "INS-20261031-606850-p_01", "created_at": "2026-10-31T06:28:52.825+00:00", "shift": "Shift A (07:00-15:00)", "board_id": "BAT-SMT-201", "board_revision": "A", "line_station": "Line-1-PostReflow", "operator_id": "OP-BTM-01 (Siti - Line 1)", "inspection_type": "post_reflow", "image_filename": "/samples/smt_missing_comp_01.jpg", "image_sha256": "f6c05047a3e1cab6b466dc4d9f594bffbdd066ce01279747d496dfae1079aaa9", "sample_id": "smt_missing_comp_01", "reference_label": "missing_component", "precheck": { "width": 1000, "height": 750, "status": "Acceptable" }, "ai_source": "live_gemma", "model_id": "gemma-4-26b-a4b-it", "prompt_version": "aoi-prompt-v1.0", "prompt_sha": "ac6cb03bb977", "ai_raw_text": "{\n \"board_id\": \"BAT-SMT-201\",\n \"inspection_id\": \"INS-20261031-606850-p_01\",\n \"image_quality\": \"acceptable\",\n \"defects\": [\n {\n \"defect_class\": \"missing_component\",\n \"location_hint\": \"center right, near R12\",\n \"confidence\": 1.0,\n \"severity\": \"high\",\n \"evidence\": \"The footprint for R12 shows two empty solder pads with no component mounted between them, as explicitly noted by the inspection overlay.\",\n \"recommended_action\": \"Install component R12 and verify solder joint integrity.\"\n }\n ],\n \"overall_disposition\": \"rework\",\n \"visible_labels\": [\n \"BOARD ID: BAT-SMT-201\",\n \"REV: A\",\n \"STATION: SMT-L1\",\n \"INSPECTION MACRO\",\n \"R10 (10k)\",\n \"103\",\n \"R12 (MISSING COMPONENT AT FOOTPRINT)\"\n ],\n \"notes\": \"The image includes automated inspection annotations that clearly identify the missing component at R12.\",\n \"model\": \"gemma-4-multimodal\",\n \"operator_confirmation_required\": true\n}", "ai_result": { "model": "gemma-4-multimodal", "notes": "The image includes automated inspection annotations that clearly identify the missing component at R12.", "defects": [ { "evidence": "The footprint for R12 shows two empty solder pads with no component mounted between them, as explicitly noted by the inspection overlay.", "severity": "high", "confidence": 1, "defect_class": "missing_component", "location_hint": "center right, near R12", "recommended_action": "Install component R12 and verify solder joint integrity." } ], "board_id": "BAT-SMT-201", "image_quality": "acceptable", "inspection_id": "INS-20261031-606850-p_01", "visible_labels": [ "BOARD ID: BAT-SMT-201", "REV: A", "STATION: SMT-L1", "INSPECTION MACRO", "R10 (10k)", "103", "R12 (MISSING COMPONENT AT FOOTPRINT)" ], "overall_disposition": "rework", "operator_confirmation_required": true }, "ai_attempts": 1, "ai_latency_ms": 30509, "ai_errors": [], "routing_reasons": [ "Operator confirmation required" ], "original_ai_disposition": "rework", "status": "confirmed", "final_defects": [ { "note": "Verified during Sprint 1-2 smoke test", "source": "ai_accepted", "severity": "high", "defect_class": "missing_component", "location_hint": "center right, near R12" } ], "defect_reviews": [ { "note": "Verified during Sprint 1-2 smoke test", "action": "accept", "ai_index": 0, "severity": "high", "defect_class": "missing_component", "location_hint": "center right, near R12" } ], "final_disposition": "rework", "reviewer_id": "OP-BTM-01 (Siti - Line 1)", "reviewed_at": "2026-10-31T06:28:52.825+00:00", "human_agreement": "agree", "review_notes": "Human-confirmed during Sprint 1 & 2 verification", "doc_time_s": 41, "started_at": "2026-10-31T06:28:12.316Z" }, { "id": "INS-20261031-DEMO-05", "created_at": "2026-10-31T06:28:31.976+00:00", "shift": "Shift B (15:00-23:00)", "board_id": "BAT-PCBA-101", "board_revision": "A", "line_station": "SMK-Lab-Bench-A", "operator_id": "OP-SMK-01 (Rizky - SMK Lab)", "inspection_type": "smk_lab_training", "image_filename": "/samples/pku_short_01.jpg", "image_sha256": "3e91a2aaf692c87b63ab538a0165ac571cbbad8b5741614e37f171774de6d8a3", "sample_id": "pku_short_01", "reference_label": "solder_bridge", "precheck": { "width": 1400, "height": 731, "status": "Acceptable" }, "ai_source": "live_gemma", "model_id": "gemma-4-26b-a4b-it", "prompt_version": "aoi-prompt-v1.0", "prompt_sha": "ac6cb03bb977", "ai_raw_text": "{\"board_id\":\"BAT-PCBA-101\",\"inspection_id\":\"INS-20261031-DEMO-05\",\"image_quality\":\"acceptable\",\"defects\":[{\"defect_class\":\"solder_bridge\",\"location_hint\":\"lower-left quadrant, lower-right quadrant\",\"confidence\":0.91,\"severity\":\"high\",\"evidence\":\"Visible short anomaly detected in lower-left quadrant, lower-right quadrant matching solder_bridge taxonomy criteria.\",\"recommended_action\":\"Verify solder bridge at lower-left quadrant, lower-right quadrant and route to rework.\"}],\"overall_disposition\":\"rework\",\"visible_labels\":[],\"notes\":\"Kaggle/PKU bare-PCB sample with 3 annotated short anomaly(s) in lower-left quadrant, lower-right quadrant. Hidden BGA/QFN joints not assessed (requires X-ray).\",\"model\":\"gemma-4-multimodal\",\"operator_confirmation_required\":true}", "ai_result": { "model": "gemma-4-multimodal", "notes": "Kaggle/PKU bare-PCB sample with 3 annotated short anomaly(s) in lower-left quadrant, lower-right quadrant. Hidden BGA/QFN joints not assessed (requires X-ray).", "defects": [ { "evidence": "Visible short anomaly detected in lower-left quadrant, lower-right quadrant matching solder_bridge taxonomy criteria.", "severity": "high", "confidence": 0.91, "defect_class": "solder_bridge", "location_hint": "lower-left quadrant, lower-right quadrant", "recommended_action": "Verify solder bridge at lower-left quadrant, lower-right quadrant and route to rework." } ], "board_id": "BAT-PCBA-101", "image_quality": "acceptable", "inspection_id": "INS-20261031-DEMO-05", "visible_labels": [], "overall_disposition": "rework", "operator_confirmation_required": true }, "ai_attempts": 1, "ai_latency_ms": 66664, "ai_errors": [], "routing_reasons": [ "Operator confirmation required" ], "original_ai_disposition": "rework", "status": "confirmed", "final_defects": [ { "note": "Confirmed copper bridge short in lower-left and lower-right quadrants.", "source": "ai_accepted", "severity": "high", "defect_class": "solder_bridge", "location_hint": "lower-left quadrant, lower-right quadrant" } ], "defect_reviews": [ { "note": "Confirmed copper bridge short in lower-left and lower-right quadrants.", "action": "accept", "ai_index": 0, "severity": "high", "defect_class": "solder_bridge", "location_hint": "lower-left quadrant, lower-right quadrant" } ], "final_disposition": "rework", "reviewer_id": "OP-SMK-01 (Rizky - SMK Lab)", "reviewed_at": "2026-10-31T06:28:57.976+00:00", "human_agreement": "agree", "review_notes": "Confirmed copper bridge short in lower-left and lower-right quadrants.", "doc_time_s": 26, "started_at": "2026-10-31T06:28:31.976Z" }, { "id": "INS-20261031-312508-t_01", "created_at": "2026-10-31T06:25:48.138+00:00", "shift": "Shift A (07:00-15:00)", "board_id": "BAT-PCBA-101", "board_revision": "A", "line_station": "Line-1-PostReflow", "operator_id": "OP-BTM-01 (Siti - Line 1)", "inspection_type": "post_reflow", "image_filename": "/samples/pku_short_01.jpg", "image_sha256": "3e91a2aaf692c87b63ab538a0165ac571cbbad8b5741614e37f171774de6d8a3", "sample_id": "pku_short_01", "reference_label": "solder_bridge", "precheck": { "width": 1400, "height": 900, "status": "Acceptable" }, "ai_source": "live_gemma", "model_id": "gemma-4-26b-a4b-it", "prompt_version": "aoi-prompt-v1.0", "prompt_sha": "f26e2985fbb3", "ai_raw_text": "```json\n{\n \"board_id\": \"BAT-PCBA-101\",\n \"inspection_id\": \"INS-20261031-312508-t_01\",\n \"image_quality\": \"acceptable\",\n \"defects\": [\n {\n \"defect_class\": \"missing_component\",\n \"location_hint\": \"lower-left quadrant, large rectangular SMT footprint\",\n \"confidence\": 0.95,\n \"severity\": \"high\",\n \"evidence\": \"The SMT pad pattern for a large integrated circuit is clearly visible, but no component is present on the pads.\",\n \"recommended_action\": \"Verify component placement; rework if confirmed.\"\n }\n ],\n \"overall_disposition\": \"rework\",\n \"visible_labels\": [],\n \"notes\": \"The board appears to be missing several components, most notably a large IC in the lower-left quadrant. Hidden joints (BGA/QFN) were not assessed.\",\n \"model\": \"gemma-4-multimodal\",\n \"operator_confirmation_required\": true\n}\n```", "ai_result": { "model": "gemma-4-multimodal", "notes": "The board appears to be missing several components, most notably a large IC in the lower-left quadrant. Hidden joints (BGA/QFN) were not assessed.", "defects": [ { "evidence": "The SMT pad pattern for a large integrated circuit is clearly visible, but no component is present on the pads.", "severity": "high", "confidence": 0.95, "defect_class": "missing_component", "location_hint": "lower-left quadrant, large rectangular SMT footprint", "recommended_action": "Verify component placement; rework if confirmed." } ], "board_id": "BAT-PCBA-101", "image_quality": "acceptable", "inspection_id": "INS-20261031-312508-t_01", "visible_labels": [], "overall_disposition": "rework", "operator_confirmation_required": true }, "ai_attempts": 1, "ai_latency_ms": 66664, "ai_errors": [], "routing_reasons": [ "Operator confirmation required" ], "original_ai_disposition": "rework", "status": "confirmed", "final_defects": [ { "note": "Verified during Sprint 1-2 smoke test", "source": "ai_accepted", "severity": "high", "defect_class": "missing_component", "location_hint": "lower-left quadrant, large rectangular SMT footprint" } ], "defect_reviews": [ { "note": "Verified during Sprint 1-2 smoke test", "action": "accept", "ai_index": 0, "severity": "high", "defect_class": "missing_component", "location_hint": "lower-left quadrant, large rectangular SMT footprint" } ], "final_disposition": "rework", "reviewer_id": "OP-BTM-01 (Siti - Line 1)", "reviewed_at": "2026-10-31T06:25:48.138+00:00", "human_agreement": "agree", "review_notes": "Human-confirmed during Sprint 1 & 2 verification", "doc_time_s": 79, "started_at": "2026-10-31T06:24:29.474Z" }, { "id": "INS-20261031-DEMO-04", "created_at": "2026-10-31T06:25:31.053+00:00", "shift": "Shift A (07:00-15:00)", "board_id": "BAT-SMT-204", "board_revision": "A", "line_station": "Line-2-FirstArticle", "operator_id": "OP-BTM-02 (Budi - Line 2)", "inspection_type": "first_article", "image_filename": "/samples/smt_comp_shift_01.jpg", "image_sha256": "dc23c1d4b1a52ddd916cebc73660676d0ff022dc9355389c6d1b41f1935d1c57", "sample_id": "smt_comp_shift_01", "reference_label": "component_shift", "precheck": { "width": 1000, "height": 750, "status": "Acceptable" }, "ai_source": "live_gemma", "model_id": "gemma-4-26b-a4b-it", "prompt_version": "aoi-prompt-v1.0", "prompt_sha": "ac6cb03bb977", "ai_raw_text": "{\"board_id\":\"BAT-SMT-204\",\"inspection_id\":\"INS-20261031-DEMO-04\",\"image_quality\":\"acceptable\",\"defects\":[{\"defect_class\":\"component_shift\",\"location_hint\":\"center-right area, near R5\",\"confidence\":1,\"severity\":\"medium\",\"evidence\":\"The component body is rotated and its terminations are not aligned with the solder pads.\",\"recommended_action\":\"Verify under magnification; rework if confirmed.\"}],\"overall_disposition\":\"rework\",\"visible_labels\":[\"BOARD ID: BAT-SMT-204\",\"REV: A\",\"STATION: SMT-L1\",\"INSPECTION MACRO\",\"R10 (10k)\",\"103\",\"R5 (COMPONENT SHIFT/MISALIGNMENT DETECTED)\",\"R5 SHIFTED\"],\"notes\":\"The image contains explicit text indicating a component shift at R5.\",\"model\":\"gemma-4-multimodal\",\"operator_confirmation_required\":true}", "ai_result": { "model": "gemma-4-multimodal", "notes": "The image contains explicit text indicating a component shift at R5.", "defects": [ { "evidence": "The component body is rotated and its terminations are not aligned with the solder pads.", "severity": "medium", "confidence": 1, "defect_class": "component_shift", "location_hint": "center-right area, near R5", "recommended_action": "Verify under magnification; rework if confirmed." } ], "board_id": "BAT-SMT-204", "image_quality": "acceptable", "inspection_id": "INS-20261031-DEMO-04", "visible_labels": [ "BOARD ID: BAT-SMT-204", "REV: A", "STATION: SMT-L1", "INSPECTION MACRO", "R10 (10k)", "103", "R5 (COMPONENT SHIFT/MISALIGNMENT DETECTED)", "R5 SHIFTED" ], "overall_disposition": "rework", "operator_confirmation_required": true }, "ai_attempts": 1, "ai_latency_ms": 34596, "ai_errors": [], "routing_reasons": [ "Operator confirmation required" ], "original_ai_disposition": "rework", "status": "confirmed", "final_defects": [ { "note": "Confirmed lateral shift >25% pad width on resistor R5; routed to rework cell.", "source": "ai_accepted", "severity": "medium", "defect_class": "component_shift", "location_hint": "center-right area, near R5" } ], "defect_reviews": [ { "note": "Confirmed lateral shift >25% pad width on resistor R5; routed to rework cell.", "action": "accept", "ai_index": 0, "severity": "medium", "defect_class": "component_shift", "location_hint": "center-right area, near R5" } ], "final_disposition": "rework", "reviewer_id": "OP-BTM-02 (Budi - Line 2)", "reviewed_at": "2026-10-31T06:25:52.053+00:00", "human_agreement": "agree", "review_notes": "Confirmed lateral shift >25% pad width on resistor R5; routed to rework cell.", "doc_time_s": 21, "started_at": "2026-10-31T06:25:31.053Z" }, { "id": "INS-20261031-DEMO-03", "created_at": "2026-10-31T06:22:30.034+00:00", "shift": "Shift A (07:00-15:00)", "board_id": "BAT-SMT-203", "board_revision": "A", "line_station": "Line-2-FirstArticle", "operator_id": "OP-BTM-02 (Budi - Line 2)", "inspection_type": "first_article", "image_filename": "/samples/smt_tombstone_01.jpg", "image_sha256": "5ed533cb22377f22096ca34cf8b268a1a1e46bcf87d1922e7a84adbe26812a69", "sample_id": "smt_tombstone_01", "reference_label": "tombstoning", "precheck": { "width": 1000, "height": 750, "status": "Acceptable" }, "ai_source": "live_gemma", "model_id": "gemma-4-26b-a4b-it", "prompt_version": "aoi-prompt-v1.0", "prompt_sha": "ac6cb03bb977", "ai_raw_text": "{\"board_id\":\"BAT-SMT-203\",\"inspection_id\":\"INS-20261031-DEMO-03\",\"image_quality\":\"acceptable\",\"defects\":[{\"defect_class\":\"tombstoning\",\"location_hint\":\"center-right area, near C7\",\"confidence\":1,\"severity\":\"medium\",\"evidence\":\"Component C7 is standing upright on the left pad, leaving the right pad open.\",\"recommended_action\":\"Rework component C7.\"}],\"overall_disposition\":\"rework\",\"visible_labels\":[\"BOARD ID: BAT-SMT-203\",\"REV: A\",\"STATION: SMT-L1\",\"INSPECTION MACRO\",\"R10 (10k)\",\"103\",\"C7 (TOMBSTONED LIFTED OFF RIGHT PAD)\",\"OPEN PAD\"],\"notes\":\"No BGA/QFN packages visible; hidden joints were not assessed.\",\"model\":\"gemma-4-multimodal\",\"operator_confirmation_required\":true}", "ai_result": { "model": "gemma-4-multimodal", "notes": "No BGA/QFN packages visible; hidden joints were not assessed.", "defects": [ { "evidence": "Component C7 is standing upright on the left pad, leaving the right pad open.", "severity": "medium", "confidence": 1, "defect_class": "tombstoning", "location_hint": "center-right area, near C7", "recommended_action": "Rework component C7." } ], "board_id": "BAT-SMT-203", "image_quality": "acceptable", "inspection_id": "INS-20261031-DEMO-03", "visible_labels": [ "BOARD ID: BAT-SMT-203", "REV: A", "STATION: SMT-L1", "INSPECTION MACRO", "R10 (10k)", "103", "C7 (TOMBSTONED LIFTED OFF RIGHT PAD)", "OPEN PAD" ], "overall_disposition": "rework", "operator_confirmation_required": true }, "ai_attempts": 1, "ai_latency_ms": 37389, "ai_errors": [], "routing_reasons": [ "Operator confirmation required" ], "original_ai_disposition": "rework", "status": "confirmed", "final_defects": [ { "note": "Confirmed capacitor C7 lifted off right pad (tombstoning); reflow profile check requested.", "source": "ai_accepted", "severity": "medium", "defect_class": "tombstoning", "location_hint": "center-right area, near C7" } ], "defect_reviews": [ { "note": "Confirmed capacitor C7 lifted off right pad (tombstoning); reflow profile check requested.", "action": "accept", "ai_index": 0, "severity": "medium", "defect_class": "tombstoning", "location_hint": "center-right area, near C7" } ], "final_disposition": "rework", "reviewer_id": "OP-BTM-02 (Budi - Line 2)", "reviewed_at": "2026-10-31T06:22:47.034+00:00", "human_agreement": "agree", "review_notes": "Confirmed capacitor C7 lifted off right pad (tombstoning); reflow profile check requested.", "doc_time_s": 17, "started_at": "2026-10-31T06:22:30.034Z" }, { "id": "INS-20261031-DEMO-02", "created_at": "2026-10-31T06:19:27.213+00:00", "shift": "Shift A (07:00-15:00)", "board_id": "BAT-SMT-202", "board_revision": "A", "line_station": "Line-1-PostReflow", "operator_id": "OP-BTM-01 (Siti - Line 1)", "inspection_type": "post_reflow", "image_filename": "/samples/smt_polarity_err_01.jpg", "image_sha256": "cc37ab809e744b3bb6784ed7995a7bd71bd9e8e172f2236634bb8848243976d8", "sample_id": "smt_polarity_err_01", "reference_label": "polarity_error", "precheck": { "width": 1000, "height": 750, "status": "Acceptable" }, "ai_source": "live_gemma", "model_id": "gemma-4-26b-a4b-it", "prompt_version": "aoi-prompt-v1.0", "prompt_sha": "ac6cb03bb977", "ai_raw_text": "{\"board_id\":\"BAT-SMT-202\",\"inspection_id\":\"INS-20261031-DEMO-02\",\"image_quality\":\"acceptable\",\"defects\":[{\"defect_class\":\"polarity_error\",\"location_hint\":\"center-right region, diode D3\",\"confidence\":0.91,\"severity\":\"high\",\"evidence\":\"Visible polarity error anomaly detected in center-right region, diode D3 matching polarity_error taxonomy criteria.\",\"recommended_action\":\"Verify polarity error at center-right region, diode D3 and route to quarantine.\"}],\"overall_disposition\":\"quarantine\",\"visible_labels\":[\"BOARD ID: BAT-SMT-202\",\"REV: A\",\"STATION: SMT-L1\"],\"notes\":\"Procedural SMT inspection test card illustrating polarity error (center-right region, diode D3). Hidden BGA/QFN joints not assessed (requires X-ray).\",\"model\":\"gemma-4-multimodal\",\"operator_confirmation_required\":true}", "ai_result": { "model": "gemma-4-multimodal", "notes": "Procedural SMT inspection test card illustrating polarity error (center-right region, diode D3). Hidden BGA/QFN joints not assessed (requires X-ray).", "defects": [ { "evidence": "Visible polarity error anomaly detected in center-right region, diode D3 matching polarity_error taxonomy criteria.", "severity": "high", "confidence": 0.91, "defect_class": "polarity_error", "location_hint": "center-right region, diode D3", "recommended_action": "Verify polarity error at center-right region, diode D3 and route to quarantine." } ], "board_id": "BAT-SMT-202", "image_quality": "acceptable", "inspection_id": "INS-20261031-DEMO-02", "visible_labels": [ "BOARD ID: BAT-SMT-202", "REV: A", "STATION: SMT-L1" ], "overall_disposition": "quarantine", "operator_confirmation_required": true }, "ai_attempts": 1, "ai_latency_ms": 28982, "ai_errors": [], "routing_reasons": [ "Operator confirmation required" ], "original_ai_disposition": "quarantine", "status": "confirmed", "final_defects": [ { "note": "Confirmed cathode band reversed on diode D3; board quarantined per IPC-A-610.", "source": "ai_accepted", "severity": "high", "defect_class": "polarity_error", "location_hint": "center-right region, diode D3" } ], "defect_reviews": [ { "note": "Confirmed cathode band reversed on diode D3; board quarantined per IPC-A-610.", "action": "accept", "ai_index": 0, "severity": "high", "defect_class": "polarity_error", "location_hint": "center-right region, diode D3" } ], "final_disposition": "quarantine", "reviewer_id": "OP-BTM-01 (Siti - Line 1)", "reviewed_at": "2026-10-31T06:19:51.213+00:00", "human_agreement": "agree", "review_notes": "Confirmed cathode band reversed on diode D3; board quarantined per IPC-A-610.", "doc_time_s": 24, "started_at": "2026-10-31T06:19:27.213Z" } ] }